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Author Archives: Harry Shoemaker

  1. Custom Solutions for Unique Needs: The Rise of Low Volume Metal Brackets in Specialized Industries

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    The increasing demand for custom metal brackets in niche markets is reshaping manufacturing standards, driving the rise of low volume production. Low to medium volume manufacturing focuses on producing smaller quantities of highly specialized components, providing the flexibility and customization that specialized industries require. This approach ensures that unique needs are met precisely, enhancing the functionality of applications across various sectors.

    This article explores the growing demand for custom metal brackets in niche markets and how low to medium volume production meets specific industry needs.

    The Customization Process of Custom Metal Brackets

    Here are the steps for customizing low to medium volume metal brackets to ensure precision:

    1. Consultation and Design

    The customization process begins with a thorough consultation to understand the requirements of the metal brackets, including drawings with dimensions, step files if available, material preferences, load-bearing capacity, and environmental conditions.

    2. Material Selection

    Selecting the appropriate metal is crucial. Common choices include aluminum, stainless steel, and carbon steel — each offering unique properties. Rigorous material testing ensures that the selected metal meets all required performance standards.

    3. Prototyping

    A prototype is developed if needed, based on if it is a customer request, to validate the dimensions and functionality of the metal bracket. If required this prototype may go thru extensive testing under real-world conditions to identify any potential improvements. Gathering feedback at this stage is vital for refining the design before moving to full-scale production.

    4. Precision Manufacturing

    Precision manufacturing involves using CNC machines to laser cut, drill, bend, machine, and accurately shape metal. Metal stamping might also be employed for specific designs to produce the brackets efficiently. Moreover, bending and forming techniques achieve the desired bracket shape.

    5. Finishing Processes

    Surface treatments like anodizing, powder coating, or galvanizing enhance the bracket’s durability and appearance. The finishing process also includes deburring to remove any sharp edges or burrs. These steps are essential for providing a polished and long-lasting final product.

    6. Quality Control

    Quality control is a critical stage where thorough inspections are conducted using tools like calipers, micrometers, and coordinate measuring machines (CMMs) to ensure dimensional accuracy. Stress tests confirm that the bracket meets the required load-bearing specifications.

    7. Customization and Assembly

    Final adjustments and customizations are made based on customer feedback or specific needs. If the bracket is part of a larger assembly, it is integrated with other components to ensure compatibility. This stage ensures that the brackets fit their intended use perfectly.

    Key Benefits of Low to Medium Volume Metal Brackets Manufacturing

    Opting for specialized production of low to medium volume metal brackets offers several key benefits. These include:

    Customization

    Opting for specialized, low to medium volume metal bracket manufacturing allows for tailored solutions that precisely meet your specific design requirements. This flexibility in design enables manufacturers to make adjustments and modifications during production.

    Quality and Precision

    Specialized manufacturers employ advanced techniques and stringent quality control measures, producing superior product quality. These processes allow for the production of brackets with tight tolerances, ensuring precise fit and function.

    Speed and Agility

    Low to medium volume production can often be completed more quickly than large-scale manufacturing. This speed enables businesses to meet tight deadlines and respond promptly to market demands. Additionally, the ability to quickly adapt to design changes or new requirements is crucial in dynamic industries.

    Innovative Techniques

    Specialized manufacturers often use cutting-edge technologies and methods, such as CNC machining and 3D printing, to achieve high levels of detail and complexity. This focus on advanced manufacturing methods guarantees that the final products meet the highest quality standards.

    Enhanced Collaboration

    Working with a specialized manufacturer often means closer collaboration, resulting in better communication and understanding of project needs. Customers benefit from the manufacturer’s expertise, gaining valuable insights and recommendations to improve the final product.

    Market Competitiveness

    Custom brackets can provide a competitive edge by offering unique solutions. Specialized manufacturing caters to niche markets and specific applications, allowing companies to serve unique customer segments effectively.

    Choose Shoemaker MFG Solutions Inc. for Reliable and High-Quality Metal Bracket Solutions!

    Shoemaker MFG Solutions Inc. stands at the forefront of metal fabrication, excelling in producing low to medium volume metal brackets. Our foundation is built on skill, reliability, and integrity, guaranteeing that each project aligns perfectly with your specifications. We deliver products that meet your unique requirements through our commitment to ongoing improvement and superior craftsmanship.

    Request a quote today for unparalleled quality and dependable service!

  2. Laser Cutting: The Cutting-Edge Technology Reshaping Modern Fabrication

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    Laser technology has revolutionized modern fabrication by offering unparalleled precision and versatility in material handling. As a leader in this field, Amada laser cutting systems provide the cutting-edge solutions industries rely on for efficient and cost-effective production. This advanced technology transforms how manufacturers approach fabrication, making it an indispensable tool in today’s industrial landscape.

    This article explores the advanced capabilities of Amada laser cutting, which are revolutionizing the way industries approach fabrication.

    The Advanced Capabilities of Laser Technology in Fabrication

    The following are the superior functionalities of laser technology that are reshaping modern fabrication processes:

    Precision in Laser Cutting

    Amada laser technology provides exceptional precision, which is pivotal for industries requiring intricate and precise components, such as aerospace and electronics. Laser cutting’s high accuracy can achieve fine cuts with tolerances as tight as a few microns. This precision is achieved through automated control systems that guarantee each cut is identical.

    Additionally, it minimizes thermal distortion by concentrating the laser beam on a small area, reducing the heat-affected zone and the risk of warping or distortion. This ability to maintain material integrity is crucial for producing high-quality components that meet stringent industry standards.

    Here are the industries that benefit from precise cuts of laser technology:

    • Aerospace: Laser technology ensures high tolerances for safety and performance, excels in shaping titanium and aluminum alloys, and minimizes the need for extra machining.
    • Automotive: Laser cutting is essential for producing intricate parts like engine components and exhaust systems, facilitating rapid prototyping for innovation and customization.
    • Electronics: This technique manages fine details for circuit boards and semiconductors, guaranteeing high-quality and reliable component production while minimizing the risk of damage to sensitive materials.
    • Medical device: Laser machining is essential for manufacturing surgical instruments and implants, offering clean cuts that reduce thermal distortion in materials such as stainless steel and titanium.
    • Jewelry: This laser technology creates intricate designs and detailed patterns, supports customization for unique pieces, and reduces material waste.

    Versatility in Material Handling

    One of the standout features of laser cutting is its versatility in material handling. It is effective on various materials, including metals (steel, aluminum, copper), plastics, wood, ceramics, and composites. This adaptability makes it suitable for different industry needs.

    Furthermore, this technique can handle materials of varying thicknesses — from thin sheets to thick plates — without compromising quality. It also excels in cutting complex geometries and intricate patterns that are challenging or impossible to achieve with traditional cutting methods.

    Cost-Effectiveness of Laser Technology

    Laser technology is known for its cost-effectiveness. Precision cutting reduces material waste and optimizes usage, significantly saving costs. Additionally, automation and reduced need for manual intervention decrease labor costs and the potential for human error. Modern laser cutters are designed to be energy-efficient, which reduces operational costs over time.

    Moreover, the high speed and throughput of laser machining increase productivity, allowing more parts to be produced in a shorter time frame. These factors collectively contribute to the economic benefits of laser technology for manufacturers.

    Revolutionizing Fabrication

    These are the additional specific aspects of how laser technology is transforming fabrication processes:

    • Customization: It enables mass customization, allowing for tailored solutions and bespoke designs without additional tooling costs.
    • Rapid prototyping: Amada systems facilitate quick turnaround from design to prototype, accelerating product development cycles.
    • Reduced setup time: Minimal setup and changeover times between cutting tasks increase operational efficiency.
    • Integration with digital systems: Compatibility with CAD/CAM software allows seamless integration into automated and digital manufacturing workflows.

    Upgrade Your Manufacturing: Choose Shoemaker MFG Solutions, Inc. for Top-Tier Amada Laser Technology!

    At Shoemaker MFG Solutions, Inc., we provide superior laser cutting services utilizing cutting-edge Amada technology. With our top-quality equipment and expertise, we offer reliable laser fabrication solutions for various materials and thicknesses. Whether you need intricate cuts or rapid prototyping, our in-house 60″ x 120″ CO2 and fiber laser services are equipped to meet your project specifications.

    Contact us today or request a quote to experience how Amada-powered advanced laser technology can transform your manufacturing!

  3. CMM Machines: Revolutionizing Quality Control in Precision Inspection

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    Click to ExpandRevolutionizing Quality Control in Precision Inspection

    Coordinate Measuring Machines (CMMs) are pivotal tools in precision inspection. They measure the dimensions and characteristics of objects and are typically equipped with three axes — X, Y, and Z. These facilitate accurate positioning and measurement within other precision machines. The 5-axis CMM technology represents an advancement in precision inspection.

    A 5-axis CMM features an articulating head capable of movement in two rotary axes during measurement, thereby maintaining constant velocity along a single vector. The innovation also expands the scope of measurements and ensures accuracy, particularly in assessing complex geometries.

    This article explores the transformative impact of CMMs. It focuses on ensuring quality control, CMMs’ diverse applications across industries, and the future trajectory of metrology strengthened by these machines.

    The Role of 5-Axis CMMs in Quality Assurance

    The following are the various roles and functions that 5-axis CMMs fulfill in quality assurance within manufacturing processes:

    • Unmatched precision: 5-axis CMMs offer exceptional accuracy in measuring objects’ physical geometrical characteristics, guaranteeing precise quality control standards are met.
    • Comprehensive inspection capabilities: These advanced machines go beyond traditional inspection methods, providing dimensional analysis, CAD comparison, tool certification, and reverse inspection functionalities for thorough quality assurance.
    • Efficiency enhancement: This type of CMM reduces inspection time while maintaining high accuracy and precision by streamlining the quality assurance process. They also improve manufacturing workflows and minimize bottlenecks.
    • Reliability and consistency: 5-axis machines reduce human error through their computer-operated functionality, ensuring consistent and reliable measurements that uphold stringent quality standards.
    • Innovation enabler: The advanced capabilities of the 5-axis CMM foster innovation in manufacturing processes, enabling companies to push the boundaries of quality control.

    Applications of CMMs Across Industries

    5-axis CMMs enhance precision, efficiency, and quality control processes in the following industries:

    • Aerospace: Precision measurement of airfoil shapes and critical engine components guarantees safety in aircraft manufacturing.
    • Automotive: Inspection of engine blocks, transmission components, and body panels is enhanced with unparalleled precision that adapts seamlessly to evolving hybrid and electric-powered systems.
    • Medical device manufacturing: Validation of final part acceptance for implantable devices meets stringent Food and Drug Administration (FDA) regulations, while in-process measurements ensure high-quality standards and cost-efficiency.
    • Consumer electronics: The adaptability of CMM technology facilitates flexible measurement solutions necessary for rapidly inspecting new design concepts.
    • Defense systems: Flexible measurement capabilities allow rapid inspection of novel geometries and evolving product requirements, which is crucial for maintaining security in defense technology.

    The Future of Metrology With CMMs

    Here are the advancements in CMM technology that contribute to shaping the future of metrology practices across various industries:

    Probing and Data Acquisition

    These advancements encompass a range of improvements, including improved probing capabilities, which allow for more intricate and precise measurements of complex geometries. Moreover, implementing faster data acquisition rates enables CMMs to collect and process measurement data more efficiently, reduces overall inspection time, and increases productivity.

    AI and IoT Integration

    Integrating CMMs with technologies such as artificial intelligence (AI) and the Internet of Things (IoT) promises to enhance data analysis, automate measurement processes, and enable predictive maintenance. This paves the way for more efficient and proactive quality control strategies.

    Precision Inspection

    As CMMs advance to become more versatile, precise, and interconnected, their impact on precision inspection is significant. From refining manufacturing processes to enabling real-time quality monitoring, the future of metrology with CMMs holds the potential to drive innovation and efficiency across industries.

    Choose Shoemaker for Precision Inspection Excellence!

    At Shoemaker, we are pioneers in revolutionizing quality control in precision inspection. We manufacture, assemble, and coat products with state-of-the-art technology to meet and exceed our customers’ expectations. Our dedicated team takes ownership of the quality of their work and actively participates in implementing and maintaining our robust quality management system.

    Request a quote today to achieve your manufacturing goals!

  4. TipTIG Welding: A Game-Changer in High-Quality Welding Techniques

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    Welding has long been a cornerstone of manufacturing and construction, but recent technological advancements have taken this essential process to new heights. One such advancement is TipTIG welding an advanced technique combining traditional tungsten inert gas (TIG) welding with a unique wire feeding mechanism. It feeds a continuously preheated filler wire into the weld pool adjacent to the tungsten electrode to enhance arc characteristics and improve weld quality.

    This blog will delve into the innovative aspects of TipTIG welding, including its advantages and applications in various critical industries.

    Advantages of TipTIG Welding

    When it comes to precision welding, TipTIG welding offers a plethora of advantages over conventional welding methods. These include:

    1. Enhanced Efficiency

    TipTIG welding significantly increases efficiency compared to traditional methods. The process optimizes weld pool agitation, allowing faster travel speeds and reduced heat input. This means welders can quickly complete tasks without sacrificing quality, leading to higher productivity.

    2. Superior Weld Quality

    The method provides precise control over heat input and weld pool dynamics, resulting in a smooth bead appearance and excellent metallurgical properties. This reduces defects such as porosity and inclusions, ensuring consistent penetration and creating stronger, more reliable welds.

    3. Reduced Operator Fatigue

    The ergonomic torch design and intuitive controls of TipTIG welding minimize operator fatigue, ensuring sustained productivity and safety. It streamlines the welding process and reduces spatter to create a more comfortable and safer working environment. This translates to higher overall productivity and better-quality welds.

    4. Versatility

    This welding technique is versatile and can be used on various materials, including carbon steel, stainless steel, aluminum, and exotic alloys. This makes it suitable for numerous applications across industries, from aerospace to automotive to power generation.

    6. Cost Savings

    The increased efficiency of the process, coupled with its high deposition rates and minimal need for post-weld cleanup, translates into significant savings in production costs. Moreover, the superior weld quality reduces the risk of rework and material waste, enhancing cost-effectiveness.

    7. Consistency and Repeatability

    TipTIG welding offers excellent consistency and repeatability, which are essential for industries requiring high precision and uniformity in their welding processes. This ensures that every weld meets stringent quality standards, reducing variability and enhancing overall production quality.

    8. Advanced Automation Compatibility

    This technique is highly compatible with automated welding systems. It allows for precise control and monitoring of the process, increasing throughput and ensuring consistent quality, especially in high-volume production environments.

    Applications Across Industries

    Here are some key sectors where TipTIG welding plays a pivotal role:

    • Aerospace: aircraft frames, engine parts, and structural elements
    • Automotive: vehicle chassis, exhaust systems, and body panels
    • Oil and gas: pipelines, pressure vessels, and offshore platforms
    • Power generation: boilers, turbines, and heat exchangers
    • Heavy equipment: structural frames, hydraulic components, and wear-resistant parts
    • Shipbuilding and marine engineering: ship hulls, superstructures, piping systems, and offshore structures
    • General manufacturing: machinery, metal structures, railings, and architectural components

    Partner With Shoemaker for Exceptional Welding Services

    At Shoemaker, welding is a cornerstone of our capabilities. Our team is highly skilled and certified by NAVSEA, AWS, and ASME. Additionally, every weld undergoes inspection by a certified Level 2 weld inspector to ensure unmatched quality.

    With expertise in MIG, TIG, and Stick welding processes, our technicians can determine the most appropriate parameters for each project. As an AS9100D-registered and ITAR-compliant company, we serve various industries, from aerospace and medical to architectural and ornamental.

    Request a quote today to get started on your next project!

  5. Maximizing Efficiency and Precision: The Advantages of CNC Power Rolling in Modern Manufacturing

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    Click to ExpandMaximizing Efficiency and Precision

    Computer numerical control (CNC) power rolling shapes metal sheets or plates into curved or cylindrical forms. It involves feeding the metal through a series of rollers controlled by a computer program. This allows precise and efficient metal bending to create components like pipes, tubes, and cylinders.

    The MG four-roll plate bending machine is a cornerstone of Shoemaker’s fabrication capabilities. This advanced technology enables us to efficiently shape metal sheets into curved or cylindrical forms with unmatched precision and consistency. With this power rolling system, we can handle various materials and thicknesses, delivering superior results for our client’s projects.

    Here are the advantages of CNC power rolling that make it a preferred method in modern manufacturing:

    1. Precision

    CNC power rolling employs advanced computer-controlled systems to control and manage the bending process precisely. This ensures that the final product meets tight tolerances and specifications. Operators can also accurately program the desired bending angles and radii, resulting in consistent and uniform shapes across multiple workpieces.

    Achieving precise bends is essential in industries where component fit and functionality are critical. For example, aircraft components like fuselage sections, wing spars, and engine casings require precise curvature to ensure aerodynamic efficiency and structural integrity.

    2. Efficiency

    Automating the bending process using CNC power rollers reduces the reliance on manual labor and minimizes the time required for production. Once the machine is set up and programmed, it can execute bending operations rapidly and consistently, even for complex geometries. This efficiency translates to higher overall productivity and shorter lead times.

    3. Versatility

    Automated power rollers can bend a wide range of materials, including steel, aluminum, and stainless steel. It can also work with various thicknesses and profiles. This versatility allows manufacturers to produce multiple components, from simple curved sections to intricate cylindrical shapes. Additionally, it enables the production of a broad spectrum of customer needs and project requirements.

    CNC machines can accommodate different tooling setups, enabling quick changeovers between jobs and reducing downtime. This enhances operational efficiency by allowing manufacturers to respond quickly to changing production demands and customer requirements. Moreover, the ability to reconfigure CNC power rollers for different jobs reduces the need for specialized equipment.

    4. Quality

    The precise control offered by CNC power rolling machines ensures consistent bending throughout production. It reduces the risk of defects like wrinkling, distortion, or inconsistent dimensions, which can compromise the quality of the finished part. This enhances the manufacturer’s reputation and builds trust with clients, leading to repeat business and positive referrals.

    5. Cost-Effectiveness

    While the initial investment in power rolling equipment may be significant, the long-term cost savings can outweigh the upfront expenses. CNC power rollers lower production costs per part over time by reducing manual labor and material waste. Furthermore, the ability to produce parts with high precision minimizes the need for rework or scrap, further reducing waste and associated costs.

    6. Scalability

    CNC power rollers offer scalability, allowing manufacturers to efficiently adapt to varying production demands. Whether producing small batches for prototyping or large-scale runs for mass production, these machines can easily accommodate different production volumes. Their scalability also enables manufacturers to optimize resource allocation and maintain competitiveness in dynamic industries.

    7. Operator Safety

    Automation in CNC power rolling enhances workplace safety by reducing the need for manual handling of heavy materials and repetitive tasks. Operators are less exposed to potential hazards associated with manual bending, such as strains, injuries, and ergonomic issues. This improves overall occupational health and decreases the risk of accidents or injuries on the shop floor.

    Partner With Shoemaker for Superior Machining and Fabrication Services

    At Shoemaker, we pride ourselves on delivering top-notch machining and fabrication services tailored to your needs. Our team utilizes state-of-the-art equipment and cutting-edge technologies to ensure precision and quality in every project. We are committed to meeting your expectations by providing timely delivery, exceptional customer service, and cost-effective solutions!

    Contact us today, or request a quote to get started.

  6. CNC Turning Work

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    Click to ExpandCNC-Turning-Work

    Computer numerical control (CNC) turning is a subtractive manufacturing process that creates cylindrical parts by removing material from a rotating workpiece. It uses a lathe machine, which holds and rotates the workpiece, while a cutting tool removes material to create the desired shape. This tool is controlled by a program that specifies the dimensions and movements required to achieve the outcome.

    CNC turning can produce various cylindrical shapes, including straight and tapered cylinders, contours, threads, and different surface finishes. It is commonly used in the automotive, aerospace, electronics, and manufacturing industries, where precise and repeatable production of cylindrical components is required.

    This article will look into Shoemaker’s superior CNC turning capabilities and technology. We will explore the features and innovations that distinguish the company in this industry.

    The Mazak Machine Turning Center

    Mazak is a leading machine tool manufacturer known for its advanced technology and innovative solutions. The Mazak machine turning center, also called Mazak lathe, is a highly regarded and widely used equipment in the manufacturing industry. It incorporates control systems and servo motors, allowing for precise movements and positioning of the cutting tools.

    The Mazak lathes often have multi-axis capabilities including X, Y, and Z axes and optional live tooling and sub-spindle features. These additional axes enable complex machining operations on the same machine without secondary operations. They can also handle different production volumes and requirements, making them suitable for the aerospace, automotive, and medical industries.

    The Quick Turns series is known for its efficient and straightforward programming capabilities. This attribute enables Shoemaker to perform simple tasks with remarkable speed and ease. The clear programming process also allows operators to quickly set up the machine, define tool paths, specify cutting parameters, and initiate production.

    Sizes and Dimensions

    Shoemaker offers a range of sizes, providing flexibility to accommodate various machining needs. The largest machine has a spindle bore diameter of 3 inches, enabling efficient processing of larger workpieces. Furthermore, its 40-inch travel capacity provides ample room for maneuvering and machining longer components, ensuring optimal precision and productivity.

    The company also has smaller machines specifically for handling smaller to medium-sized parts. They feature spindle bore diameters of 1 ⅝ inches, suitable for precisely fabricating smaller components. With a travel distance of 20 inches, these machines provide a compact and efficient solution that caters to various machining applications.

    Materials and Quality Standards

    Shoemaker specializes in machining various metals and plastics. The team’s expertise extends across multiple industries, primarily focusing on aerospace, defense, marine, and commercial sectors. In addition, it adheres to the stringent requirements of AS9100D and ISO 9001:2015 for quality standards. These certifications demonstrate commitment to quality control and compliance with industry best practices.

    Compliance with regulatory frameworks and security measures is crucial in the aerospace and defense industries. Shoemaker recognizes this and maintains compliance with the International Traffic in Arms Regulations (ITAR), which controls the export and import of defense-related articles and services. This ensures that sensitive information and materials are handled securely and in accordance with legal requirements.

    Moreover, Shoemaker has obtained certification at CMMC level 1, part of the Cybersecurity Maturity Model Certification framework. This is designed to evaluate and strengthen the cybersecurity capabilities of defense contractors. The team’s certification showcases their dedication to protecting confidential data and upholding resilient security protocols.

    Partner With Shoemaker for Unmatched Machining Expertise

    Shoemaker is a reliable and reputable service provider in the manufacturing industry, boasting a rich history dating back to 1958.Whether you need precision milling, turning, or welding processes, our highly skilled team can handle projects of all sizes and complexities. We can also accommodate prototype development and large-scale production runs.

    Contact us today, or request a quote now!

     

  7. Certified Welding Procedures and Qualifications

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    Click to ExpandCertified Welding Procedures and Qualifications

    Welding procedures and qualifications are designed to align with industry standards and regulations. Credible organizations create and oversee them to provide consistency and uniformity in welding techniques across diverse industries. Thus, adherence to these qualifications ensures that the processes fulfill the required quality standards and are suitable for specific applications.

    Businesses with a valid welding certification are more likely to pass regulatory inspections. These evaluations seek out issues like following safety regulations, using proper techniques, and employing approved materials. The following are the different types of certified welding procedures and qualifications possessed or can be upon request by Shoemaker MFG Solutions, Inc:

    American Welding Society (AWS) Procedures

    AWS is a professional organization that sets standards, provides certification programs, and promotes best practices in the welding industry. It is a leading authority offering various publications and resources to support professionals, businesses, and educational institutions involved in welding processes. It also develops and maintains the following codes and standards governing multiple aspects, such as materials, procedures, qualifications, and inspection:

    AWS B2.1 (Specification for Welding Procedure and Performance Qualification)

    • AWS D1.1 (Structural Welding Code – Steel)
    • AWS D1.2 (Structural Welding Code – Aluminum)
    • AWS D1.3 (Structural Welding Code – Sheet Steel)
    • AWS D1.6 (Structural Welding Code – Stainless Steel
    • AWS D17.1 (Specification for Fusion Welding for Aerospace Applications)

    Naval Sea Systems Command (NAVSEA) Procedures

    NAVSEA is responsible for the design, acquisition, construction, and maintenance of the Navy’s ships, submarines, and systems. It also develops and maintains a specific welding certification for naval applications. One of its prominent publications is NAVSEA TECH PUB 248/278 (Welding and Brazing Procedure Specifications).

    NAVSEA TECH PUB 248/278 covers a range of materials, joint configurations, welding techniques, and quality control measures specific to naval applications. It ensures that all processes meet the stringent standards and requirements necessary for vessels and systems. Within this publication are various classes or types of materials specifications denoted by the prefix ‘S.’

    • S1: Carbon steel
    • S8: Stainless steel
    • S6A: High-Alloysteel
    • S22: Aluminum
    • S31: Non-ferrous materials (copper, base alloys)
    • S32: Brass
    • S42: Nickel-based alloys
    • S51: Titanium base alloys

    American Society of Mechanical Engineers (ASME) Section IX Procedures

    The ASME is a professional organization that promotes the advancement and development of mechanical engineering knowledge and practices. It is an authoritative resource for engineers, researchers, and professionals in the field. Thus, it provides a platform for collaboration, education, and standards development. It is also known for its collection of codes covering various aspects of mechanical engineering.

    ASME Section IX outlines the procedures for qualifying welding procedures. This involves testing and documenting the ability of a specific process to produce sound welds meeting particular code requirements. It also covers preparing and testing welding coupons, including destructive and non-destructive examinations, mechanical testing, and documentation requirements.

    In addition to welding, this section also addresses brazing and fusing qualifications. It provides guidelines for qualifying brazing and fusing procedures, including materials, joint designs, and quality control standards specific to these processes. Some of the notable base materials include the following:

    • 1 Carbon Manganese Steels (four Group Numbers)
    • 2 Not Used
    • 3 Half Molybdenum or half Chromium, half Molybdenum (three Group Numbers)
    • 4 One and a quarter Chromium, half Molybdenum (two Group Numbers)
    • 5A Two and a quarter Chromium, one Molybdenum
    • 5B Five Chromium, half Molybdenum or nine Chromium, one Molybdenum (two Group Numbers)
    • 5C Chromium, Molybdenum, Vanadium (five Group Numbers)
    • 6 Martensitic Stainless Steels (Grade 410, 415, 429) (six Group Numbers)
    • 7 Ferritic Stainless Steels (Grade 409, 430)
    • 8 Austenitic Stainless Steels
      • Group 1 – Grades 304, 316, 317, 347
      • Group 2 – Grades 309, 310
    • 46 Nickel, Chromium, Silicone
    • 61, 62 Zirconium Alloys

    Shoemaker: Your Expert Machining and Fabrication Service Provider

    Shoemaker MFG Solutions, Inc. has been a trusted provider in the industry since 1958, accumulating decades of experience in machining services! We pride ourselves on offering comprehensive fabrication solutions tailored to your unique requirements. Whether you need precision milling, turning, or welding processes, our team can handle projects of all sizes and complexities.

    Contact us today, or request a quote now!

  8. Low-Volume Metal Brackets

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    Click to ExpandLOW-VOLUME--METAL-BRACKETS

    Low-volume metal brackets are a type of metal bracket typically produced in smaller quantities using specialized manufacturing methods. These include 3D printing or investment casting, as opposed to traditional high-volume brackets that are mass-produced using stamping or molding techniques. They are used in various industries, including aerospace, automotive, defense, marine, and medical implants.

    The brackets offer several advantages over their traditional counterparts, including reduced manufacturing costs, faster production times, and improved quality control. This article will delve into the basics of metal brackets, including the material options and their applications.

    The Manufacturing Process

    Low-volume metal brackets are manufactured using specialized techniques allowing for the production of smaller quantities with greater precision and quality control. One of the most common methods used to produce metal brackets is CNC Laser cutting, Press Brake bending, and Insert installing machines.

    Material Options

    Material selection for metal brackets is crucial to ensuring the final product meets the application’s needs. There are various materials to choose from, each with advantages and disadvantages. Here are three of the most common materials for metal brackets:

    Stainless Steel

    Stainless steel is a steel alloy with at least 10.5% chromium, boosting its resistance to corrosion and staining. It is also durable, strong, and easy to clean, making it ideal for metal bracketing.

    However, it is relatively heavy compared to other materials. This can be a consideration in applications where weight is a critical factor, such as in aerospace or automotive design.

    Aluminum

    Aluminum is a lightweight, durable, and highly versatile metal commonly used for metal bracketing. It is also a non-ferrous metal, meaning it does not contain iron and has a relatively high strength-to-weight ratio.

    One disadvantage of aluminum is that it is not as strong as other metals like steel. It is also more susceptible to corrosion in certain environments, such as marine applications.

    Carbon Steel

    Carbon steel is a widely used material for metal bracketing due to its high strength and durability. It also contains a low percentage of carbon, typically between 0.05% and 2.0%.

    However, it is susceptible to corrosion and rust if not properly treated or coated. This can be mitigated by adding other alloying elements to the steel, such as chromium, which increases its corrosion resistance.

    Applications of Low-Volume Metal Brackets

    Metal brackets have a range of applications in various industries due to their strength, durability, and customizable nature. The following are examples of their most common applications:

    • Aerospace and automotive: engine components, suspension systems, and structural supports
    • Construction: frames, support beams, and other structural components
    • Electronics: electronic enclosures and housings
    • Marine: boat parts and accessories, such as hinges, latches, and handles
    • Medical: orthopedic implants and surgical instruments

    Partner With Shoemaker MFG Solutions Inc. for Your Metal Brackets Needs

    Shoemaker MFG Solutions Inc. has been a trusted provider of machining services in the industry since 1958! We specialize in laser cutting, bending, and machining brackets made from stainless steel, aluminum, and carbon steel, and we provide laser cutting, bending, and machining as needed. We can also handle commercial-grade brackets and offer inspection reports to ensure product quality.

    We cater to the aerospace, defense, and marine markets and adhere to the AS9100D quality system. Moreover, our CNC laser cutting, CNC press brake, CNC Power Rolling, and machining capabilities allow us to produce brackets of various shapes and sizes, including elliptical, cones, cylinders, and radius corner boxes.

    Contact us today to learn more about our products and services, or request a quote now!

  9. Five-Axis Milling Machine

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    Shoemaker MFG Solutions Inc. has prioritized consistently delivering the latest cutting-edge technology as a leading provider of precision metal products and services. We focus on precision and innovation, which allows us to cater to various industries, such as aerospace, defense, marine and commercial.

    We proudly announce our newest addition: the 2022 FANUC RoboDrill α-D21LiB5ADV. This machine represents the pinnacle of precision engineering, equipped with full five-axis milling capabilities. It is a versatile tool that can be used across various industries, making it an essential addition to any modern workshop.

    How Does a Five-Axis Milling Machine Work?

    A five-axis milling machine is a computer-controlled tool that simultaneously moves a workpiece in five directions. This ability to drive a workpiece in multiple directions makes it possible to create complex shapes and designs with unparalleled precision. In addition, the machine uses a series of cutting tools mounted on a rotating spindle to remove material from the workpiece.

    The workpiece can be rotated and tilted in different directions to give the cutting tool access to multiple faces of the workpiece. The machine is controlled by a computer program that provides precise instructions to the motors and actuators. This allows it to make highly detailed cuts with high repeatability.

    Shoemaker’s 2022 FANUC RoboDrill α-D21LiB5ADV

    The FANUC RoboDrill is a state-of-the-art machining center that has earned its reputation as one of the most reliable machines in the industry. With a record of exceptional performance and precision, it is a popular choice for manufacturers worldwide.

    Here are some of the features and characteristics of our new acquisition:

    Speed and Efficiency

    Its speed and efficiency are two key features that set the RoboDrill apart from other machining centers. Thanks to its advanced technology and high-performance cutting tools, the machine can complete milling, drilling, and tapping jobs quickly and accurately. Moreover, FANUC RoboDrill α-D21LiB5ADV boasts 10,000 RPM.

    Reliability

    In addition to its impressive performance capabilities, the RoboDrill is renowned for its reliability. Every aspect of the machine has been designed with durability and dependability, from the high-quality components to the advanced control systems. This commitment to reliability ensures that equipment can deliver consistent, accurate results over the long term.

    User-Friendly Control Panel

    The user-friendly control panel of the 2022 FANUC RoboDrill α-D21LiB5ADV is a standout feature that sets it apart from other machines in its class. The interface has been designed to provide operators with a simple and intuitive way to program and control the machine’s movements and cutting operations. The panel also includes helpful tools and features that simplify the machine’s programming.

    Other Relevant Acquisitions

    Shoemaker has made several key equipment acquisitions that have significantly enhanced our operations. These advanced tools deliver exceptional precision and efficiency, helping us meet the demands of even the most complex and challenging manufacturing projects.

    Nikken Five-Axis Indexer

    The Nikken Five-Axis Indexer is designed to enable precision measurement of complex and free-form surfaces. It is an advanced system combining a 3D touch probe with a motorized rotary table, enabling high-precision measurement from multiple angles and orientations.

    Renishaw RMP400 Part Probe

    The Renishaw RMP400 Part Probe is a versatile tool that can be applied in various processes such as milling, turning, and grinding operations. It is a non-contact probe that communicates with the machine control system through radio transmission, delivering speedy information on the part’s location and alignment. It can also achieve precise measurement of intricate part geometries with exceptional accuracy.

    RTS Tool Probe With Axis

    The RTS Tool Probe is used in CNC machining operations to measure cutting tools’ length, diameter, and offsets rapidly and accurately. By doing so, the machine can account for tool wear and maintain consistent quality in the production process. It can also be employed in vertical and horizontal machining centers and is adaptable to various CNC machines and software systems.

    Choose Shoemaker MFG Solutions Inc. for High-Quality Machining and Fabrication Services

    Shoemaker has been a trusted provider in the industry since 1958, offering a comprehensive suite of machining services tailored to meet your unique requirements! Our company is dedicated to providing outstanding service and dependability, as evidenced by our compliance with ITAR regulations and registration with AS9100D.

    Contact us today to speak with our specialists, or request a quote now!

  10. Power Rolling Machine

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    Shoemaker is a leading provider of high-quality products and services for various industries, including defense, marine, commercial, and aerospace. With a focus on precision and innovation, we have established a reputation for delivering top-notch metal products and exceptional customer service.

    Our company always strives to provide our customers with the most innovative and high-performing equipment. That is why we are thrilled to introduce our latest addition: the MG four-roll plate bending machine. It features unique capabilities and a user-friendly design to revolutionize the metalworking industry.

    What Is a Power Rolling Machine?

    Also known as a plate rolling or bending machine, a power rolling machine is used to roll metal plates and sheets into various shapes. These include cylinders, cones, and spheres. The equipment consists of rollers powered by an electric motor or hydraulic system. This exerts a force on the metal plate to bend it into the desired shape.

    Power rolling machines come in different sizes and designs, from small manual devices used for light-duty work to large industrial machines used for heavy-duty applications. Some machines also have additional features, such as CNC controls, that allow for precise and automated rolling and bending operations.

    Additionally, the machines are commonly used in the construction, shipbuilding, and manufacturing industries, requiring metal components with specific dimensions. They are also frequently used to produce pipes, cylinders, tanks, and other elements that need curved or rounded shapes.

    Shoemaker’s Four-Roll Plate Bending Machine

    The MG four-roll plate bending machine is a versatile and innovative power rolling machine designed to bend metal plates and sheets into various shapes. Its unique design allows the plate to be pinched between the two central-driven rolls. It can also pre-bend the leading edge and roll the part’s body along the trailing edge in one direction and one pass.

    Here are some of the advantages of our four-roll plate bending machine:

    Flexibility

    The bending machine offers unparalleled flexibility in the size and shape of metal parts that can be produced. It can roll sheets up to 4’ wide and 0.205” thick, making it suitable for various industrial applications. In addition, it is equipped with a unique feature that allows for easy changing of top rolls for varying diameters. This ranges from as small as 2.382” to as large as 43.300” in diameter.

    Ease of Use and Precision

    The four-roll bending equipment is easy to use and operate due to its user-friendly design. It has a CNC control system that enables precise and automated bending operations. Moreover, the machine’s constant clamping of the bottom and top rolls ensures the plate remains square and does not slip during rolling and pre-bending. This results in high-quality and accurate metal components.

    Speed

    The machine can reduce pre-bending time, resulting in a precise and fast production process. This makes it an ideal solution for those who need to produce large quantities of metal parts quickly and efficiently. With the four-roll plate bending machine, it is possible to meet tight production schedules and promptly deliver high-quality products to customers.

    Shoemaker: Your Trusted Partner for Your Machining, Metal Fabrication, and Welding Needs

    Shoemaker has been serving the industry since 1958, offering a wide range of value-added services to meet your unique needs! As an AS9100D-registered manufacturer and ITAR-compliant company, we pride ourselves on delivering excellent service and dependability to everyone.

    Whether you need a fabricated small piece or a large assembly job completed on time, you can trust that your project is in good hands! Contact us today or request a quote for your machining needs. You can also speak with one of our experts to get your design started.