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TipTIG Welding: A Game-Changer in High-Quality Welding Techniques

Welding has long been a cornerstone of manufacturing and construction, but recent technological advancements have taken this essential process to new heights. One such advancement is TipTIG welding an advanced technique combining traditional tungsten inert gas (TIG) welding with a unique wire feeding mechanism. It feeds a continuously preheated filler wire into the weld pool adjacent to the tungsten electrode to enhance arc characteristics and improve weld quality.

This blog will delve into the innovative aspects of TipTIG welding, including its advantages and applications in various critical industries.

Advantages of TipTIG Welding

When it comes to precision welding, TipTIG welding offers a plethora of advantages over conventional welding methods. These include:

1. Enhanced Efficiency

TipTIG welding significantly increases efficiency compared to traditional methods. The process optimizes weld pool agitation, allowing faster travel speeds and reduced heat input. This means welders can quickly complete tasks without sacrificing quality, leading to higher productivity.

2. Superior Weld Quality

The method provides precise control over heat input and weld pool dynamics, resulting in a smooth bead appearance and excellent metallurgical properties. This reduces defects such as porosity and inclusions, ensuring consistent penetration and creating stronger, more reliable welds.

3. Reduced Operator Fatigue

The ergonomic torch design and intuitive controls of TipTIG welding minimize operator fatigue, ensuring sustained productivity and safety. It streamlines the welding process and reduces spatter to create a more comfortable and safer working environment. This translates to higher overall productivity and better-quality welds.

4. Versatility

This welding technique is versatile and can be used on various materials, including carbon steel, stainless steel, aluminum, and exotic alloys. This makes it suitable for numerous applications across industries, from aerospace to automotive to power generation.

6. Cost Savings

The increased efficiency of the process, coupled with its high deposition rates and minimal need for post-weld cleanup, translates into significant savings in production costs. Moreover, the superior weld quality reduces the risk of rework and material waste, enhancing cost-effectiveness.

7. Consistency and Repeatability

TipTIG welding offers excellent consistency and repeatability, which are essential for industries requiring high precision and uniformity in their welding processes. This ensures that every weld meets stringent quality standards, reducing variability and enhancing overall production quality.

8. Advanced Automation Compatibility

This technique is highly compatible with automated welding systems. It allows for precise control and monitoring of the process, increasing throughput and ensuring consistent quality, especially in high-volume production environments.

Applications Across Industries

Here are some key sectors where TipTIG welding plays a pivotal role:

  • Aerospace: aircraft frames, engine parts, and structural elements
  • Automotive: vehicle chassis, exhaust systems, and body panels
  • Oil and gas: pipelines, pressure vessels, and offshore platforms
  • Power generation: boilers, turbines, and heat exchangers
  • Heavy equipment: structural frames, hydraulic components, and wear-resistant parts
  • Shipbuilding and marine engineering: ship hulls, superstructures, piping systems, and offshore structures
  • General manufacturing: machinery, metal structures, railings, and architectural components

Partner With Shoemaker for Exceptional Welding Services

At Shoemaker, welding is a cornerstone of our capabilities. Our team is highly skilled and certified by NAVSEA, AWS, and ASME. Additionally, every weld undergoes inspection by a certified Level 2 weld inspector to ensure unmatched quality.

With expertise in MIG, TIG, and Stick welding processes, our technicians can determine the most appropriate parameters for each project. As an AS9100D-registered and ITAR-compliant company, we serve various industries, from aerospace and medical to architectural and ornamental.

Request a quote today to get started on your next project!

Boeing Hydraulic Telescoping Equipment Jack Part# 930002

Click to Expand930002-Boeing-Transmission-Jack-Hydraulic-Telescoping-Lift

Shoemaker Mfg Solutions provides an extensive range of products and services to cater to the growing demand in the various industries it serves. Aside from defense work, marine, and commercial industries, Shoemaker also delivers top-notch metal products and outstanding services for aerospace applications.

The Boeing Hydraulic Telescoping Equipment Jack Part 930002 is primarily used in airports and other similar facilities to work on airplanes and other aircraft repairs. With our excellent capabilities, this Boeing Hydraulic Telescoping Equipment Jack Part 930002 is readily available at Shoemaker Mfg Solutions. We also offer 930002 replacement parts, rebuild kits, and replacement parts.

The Usage of part# 930002: The jacking equipment is used to install/Remove Airplane Components in Applications where the assistance of a Hydraulic Jack is required. Use Adapters as needed where a controlled interface with the Jack is required.

Hydraulic Telescoping Lift

The Boeing Hydraulic Telescoping Equipment Jack Part 930002 we supply at Shoemaker Mfg Solutions is manufactured in the United States through Boeing Manufacturing. It is typically used to lift, move, and position heavy loads with a maximum capacity of 2000 lbs. @ 10 degrees and 3000 lbs. @ 0 degrees. Its base width and length are 62” by 48”, with a lowered height of 47.5” and an extended height of 84”.

As a result, this lift is ideal for carrying and supporting heavy items during aircraft repairs. It also has Swivel/Rigid Casters– 8” 5000 lbs. urethane (with swivel lock) wheels for excellent mobility and safety. Finally, 930002 lift’s pumps have fast and slow mode, constituting 0.5” to 0.1” strokes respectively.

Basic Components

Although there are numerous variations of lift tables, like the 930002 lift used in the aerospace industry, they all utilize similar components to function:

  • A hydraulic cylinder holding a piston.
  • A reservoir for an oil repository
  • A pump for rendering fluid energy
  • A hand pump for inducing mechanical power no added power source needed.
  • Valves for controlling fluid flow.

Interacting Systems

When lifting an object, the hydraulic lift’s pump pushes incompressible oil from the oil reservoir toward the cylinder. This power pushes the piston upward, which provides the necessary force to raise the lift. Once the preferred height is achieved, the pump will be switched off, and the trapped oil in the cylinder holds the lift. Finally, the pump will have to be turned on to return the lift to its original position.

Hydraulic lifts function using the following interacting systems:

  • Circuits: manipulates the flow and pressure of the oil or liquids inside the reservoir
  • Pumps: converts mechanical energy to hydraulic energy that forces the liquid to move upward
  • Hand Pump : transforms hydraulic energy into torque and rotation
  • Cylinder: converts hydraulic energy to force and generates pressure in the fluid
  • Piston: thrusts upward in reaction to fluid pressure and is located inside the cylinder
  • Fluid: allows power to be transferred in the system (glycol ether, organophosphate ester, polyalphaolefin, propylene glycol, or silicone oil)

Partner With Shoemaker Mfg Solutions Inc.

Shoemaker Mfg Solutions has provided diverse products and value-added services to our patrons since 1958! Our excellent reputation and extensive experience in the industry allowed us to offer a comprehensive scope of services, such as fabrication, welding, machining, and laser cutting. We also manufacture components and complete assemblies to cater to customer needs and specifications.

Whether you need a Boeing Hydraulic Telescoping Equipment Jack Part 930002 or any aerospace-related services, Shoemaker Mfg Solutions can help! Contact us or request a quote to partner with us today.

Guide Laser Cutting Materials

Click to ExpandGuide Laser Cutting Materials

One of the most significant advantages of laser cutting technology is its ability to perform high-precision cutting for a wide range of materials, making it a popular and versatile manufacturing process in several industries like aerospace, defense, marine, and commercial sectors.

At Shoemaker MFG Solutions, Inc., we offer laser cutting services and technology capable of meeting many project specifications. Some of the laser cutting materials we work with include aluminum, carbon, and stainless steel.

If you are a neophyte in using laser cutting and thinking of what types of objects you can create with it, or you are a more knowledgeable manufacturer who wants to experience a new way to develop laser-cut parts, this article is for you! We compiled a list and overview of different laser cutting materials you can use on your manufacturing projects.

Metal

Metal is the most common material for laser cutting. A CO₂ laser cutter performs high cutting speed that can cut carbon steels as thick as 3/4″ in., and aluminum and stainless steels with up to 3/8″ in. thickness. Laser-cutting metal materials allow you to drill, engrave, weld, or ablate laser-cut parts. A CO2 laser cutter emits a beam that vaporizes metal and uses gas to assist in heating the material or blowing away debris. It also employs software programs to cut out precise and accurate dimensions.

The fiber laser cutter is a better option for cutting through thinner metal sheets and is also ideal for marking and engraving metals like brass, copper, aluminum, and stainless steel.

Shoemaker MFG Solutions, Inc. uses the latest laser cutting technology, including SolidWorks and RADAN Estimating and Nesting, to deliver our customers’ unique designs and project specifications.

Plastic

The energy of a CO₂ laser beam is easily absorbed by most plastics causing it to heat up and vaporize rapidly, resulting in smooth and straight edges with zero to minimal burn marks. Some examples of common plastic materials used for laser cutting include polyoxymethylene (POM), acrylic or synthetic polymer (PMMA), polyethylene (PE), polyester, and styrene. However, not all types of plastics are ideal for laser cutting as some of them can melt or burn quickly.

Wood

CO₂ laser cutters and engravers are commonly used in creating wood material prototypes or making wooden toys. The typical types of wood used in laser cutting are plywood, bamboo, and MDF (medium-density fiberboard). They are inexpensive, and their thickness can be regulated, which makes them ideal for laser cutting.

Paper & Cardboard

The CO₂ laser’s wavelength is effortlessly absorbed by the paper, which allows for high-precision contours on this material. Laser evaporates paper forms instantly, leaving no smoke or burn residue on the surface. Laser cutting paper is perfect for making individual engravings and decorations for cardboard packaging.

Glass

It may be a seemingly impossible task to laser-cut glass because of its fragile and reflective properties. However, using laser cutters is far more efficient than the traditional ways of cutting this material. A laser cutting machine lowers the chances of horizontal cracks and chipping edges when used in glass. The most common wavelength for cutting glass is 10,600 nm or infrared light from a CO₂ laser. The glass absorbs around 80% of the energy, thus giving that wavelength a solid ability to cut the glass faster and more precisely. However, fiberglass is not applicable for laser cutting because it has epoxy resin that can emit toxic fumes upon contact with lasers.

Foams

While foams may not be as popular as other laser cutting materials, they are an excellent option especially suitable for suitcase inserts, padding, casing, or seals. Popular foam materials used for laser cutting include Depron, EPM, Gator, polyester (PES), polyethylene (PE), polyurethane (PUR), and neoprene. Note that two foam materials are not applicable in laser cutting because they can quickly catch fire – polystyrene and polypropylene foam.

Textiles

Textiles are new materials for laser cutting, particularly in digital embroidery, and it allows for a more efficient and cost-effective embroidery process than its traditional means of production. Since textile was recently used for laser cutting, the range of fabric options is currently limited.

Laser Cutting Capabilities By Shoemaker

Understanding the different laser cutting materials to suit your needs and intended application is essential for a successful production run. Working with laser cutting specialists at Shoemaker MFG Solutions, Inc., can do you much better since we provide laser cutting services to meet your unique requirements or even any complex specifications you may have.

We use the latest technology and software and top-of-the-line laser cutting equipment. We have an in-house 60″ x 120″ in. CO₂ laser, and we also offer fiber laser services if needed.

Additionally, we have a selection of services, including machining, welding, and fabrication, enabling us to provide turnkey solutions for your laser cutting and other manufacturing needs. Contact us to request a quote or to discuss your next project.